Making Kitchen Cabinet Doors Table Saw

By Sarah | September 8, 2019

Making Kitchen Cabinet Doors with a Table Saw: A Step-by-Step Guide

Kitchen cabinet doors are an essential part of any kitchen, providing both functionality and style. While they can be purchased pre-made, making your own cabinet doors can be a rewarding and cost-effective project. With the right tools and techniques, you can create custom doors that perfectly match your kitchen's design.

Materials and Tools You'll Need

  • Table saw
  • Cabinet door material (e.g., plywood, MDF, solid wood)
  • Measuring tape
  • Pencil
  • Clamps
  • Router with a straight bit
  • Drill with a Forstner bit
  • Hinges
  • Screws

Step 1: Cut the Door Panels

Start by measuring and cutting the cabinet door panels to the desired size. Use a table saw to make precise cuts. If you're using plywood or MDF, cut with the grain for added strength.

Step 2: Install the Rails and Stiles

Rails are the horizontal members of the door frame, while stiles are the vertical members. Cut the rails and stiles to length and join them using wood glue and screws. Clamps will help keep the joints secure while the glue dries.

Step 3: Rout the Edges

Use a router with a straight bit to create a decorative edge on the door frame. This will give the door a more finished look. The router bit you choose will determine the profile of the edge.

Step 4: Drill for Hinges

Mark the location of the hinges on the door and frame. Use a Forstner bit to drill holes for the hinge cups. The diameter of the bit should match the size of the hinge cups.

Step 5: Install the Hinges

Insert the hinge cups into the holes you drilled and secure them with screws. Attach the hinges to the door and frame by following the hinge manufacturer's instructions.

Step 6: Finish the Door

Sand the door and apply your desired finish, such as paint or stain. Allow the finish to dry completely before installing the door.

Tips for Success

  • Use sharp blades on your table saw and router.
  • Measure carefully and cut precisely.
  • Secure the door components with clamps while they dry to prevent shifting.
  • Drill pilot holes before driving screws to avoid splitting the wood.
  • Use wood filler to fill any gaps or imperfections.


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